Interestingly, the front and rear suspension were designed in different ways. I wanted to run the widest possible streetable, treaded (pronounced dee-oh-tee ... Not!) rear tires of the proper height that I could find. I did not want fender flares. These two goals dictated the design of the rear suspension (actually the whole back of the car). Since I obviously dont want such large wheels and tires in the front, my primary goal in the front is to have decent suspension geometry - a pretty lofty goal, considering the ride height.
The first step in the Jaguar rear suspension conversion was to find a used rear suspension from a Jaguar XKE. I wanted a relatively short rear gear ratio, which was not easy to find. The next step was to disassemble the rear suspension completely so that it could be rebuilt and narrowed.
Shortened, ultra heavy-duty rear drive shafts
Radically shortened, gloss black powder coated control arms
with nylon bushings
Rebuilding the hubs. All roller bearings and metal
bushings were replaced with nylon bushings
Determining the correct height for the rear suspension.
This has a major effect on the suspension geometry.
Making the rear crossmember. Note the cardboard template
at the left, showing the rear tire size and position.
Same thing, viewed from the front.
Rear pinion mounts, connected at bottom to the outer ends of the front tie bar
Rear control arm mounting brackets
Rear anti-roll bar components
Gloss black powder coated anti-roll bar end links
Chrome moly tubing and aluminum rod ends and jam nuts
Adjustable aluminum coil-over shocks
One of many test fittings of the rear suspension
The rear anti-roll bar utilizes a straight bar with aluminum arms. This setup is ultra-light weight: the bar with the arms weighs less than four pounds! The long vertical links (chrome-moly tubing with aluminum rod ends) minimize geometry change during suspension travel. Each arm has three holes for adjustable stiffness.
Radius rod bracket
The rear radius rods are made from one-inch OD .095-inch wall mild steel DOM tubing. They utilize a double shear mounted aluminum rod end on the chassis end and a hand made double shear clevis on the outer end. The radius rod inner mounting points are located precisely in line with the control arm inner mounting points.
The ride height as shown can be lowered about another two inches, or raised several inches, with the coil-over adjusters so there is plenty of adjustability there. With four soft springs and four adjustable shocks, the rear suspension is very compliant. Camber change during suspension travel is minimal, which helps keep the wide tires in contact with the road.